HOW WE DO!!

HOW WE DO AT TARUKA ECO™

Manufacturing Processes

FOR ARECA LEAF DISPOSABLE

Areca Leaf Disposables are crafted from naturally fallen, harvested leaves of sustainably cultivated Areca Nut trees, predominantly found in the Southern and Eastern regions of the Indian subcontinent.

For optimal sanitation, Areca Leaves are cleaned using High-Pressure Water jets, effectively removing dirt and debris. Subsequent heating via rollers ensures moisture removal and precision drying.

Post-cleaning, Areca Leaves undergo rigorous sorting based on size, texture, color, and strength parameters. They are then precision-cut into sheets of desired shapes.

Our In-house production, and Automated machines and dedicated manpower ensures

 – Proper Sanitation

 – Consistent Quality

 – Precise Dimensions

 – Efficient Production

Automatic Pneumatic Heat Pressing Machines precision-craft Areca leaf sheets into various shapes (Round, Square, Rectangle, Oval, etc.) and sizes (2.5 inches – 14 inches).

At our facility, Quality Inspection is the most critical step in ensuring the excellence of Areca Leaf Disposables. Our highly trained staff conducts manual inspections to meticulously evaluate each product’s Color consistency, Shape accuracy, Texture integrity, Formation precision.

Products are then segregated into Graded Quality (Meets stringent domestic standards) and Export Quality (Exceeds international quality benchmarks)

The Areca Leaf Disposables manufacturing process concludes with Edging (Smoothing edges for comfortable handling), Trimming (Precise shaping to desired dimensions), Buffing (Enhancing surface finish and appearance) and Sanitization to ensure protection from microbial growth, Products are Exposed to UV light for over 5 minutes, sanitized to meet stringent quality and hygiene standards.

Standard Packaging:

Our Areca Leaf Disposables are packaged as follows:

– 25 pieces per bundle, shrink-wrapped in 25-micron food-grade LDPE bags .

– Bundles placed in 5-ply master corrugated boxes.

– Number of bundles per carton varies by product size and shape.

 

Customized Packaging

We offer tailored packaging solutions with minimal additional cost. Customization options include:

  1. Bundle size: Adjustable number of pieces per bundle.
  2. Corrugated Box configuration: Adjustable number of bundles per carton.
  3. Labelling and Branding:

    – On Individual Bundles.

    – On Master Corrugated Box.

  1. Barcode and informational stickers:

    – For direct supply to E-commerce or Store warehouses (Amazon, Walmart, Home Depot, etc.).

  1. Custom Party Packs:

    – Combining cups, Birchwood cutlery or napkins for 5, 6, 10, 20 persons or any other as per buyer requirement.

 

Benefits of Customized Packaging:

– Enhanced branding and visibility.

– Streamlined logistics for e-commerce supply.

– Tailored solutions for special events or occasions.

– Increased customer satisfaction.

PAPER DISPOSABLE

Our paper disposables are crafted from premium paper sourced from ITC, India’s leading paper supplier. We utilize both virgin and recycled paper, coated with environmentally responsible PE or Bio-based Aqua Coating, ensuring durability and sustainability.

Sourced Paper are cleaned with gentle air pressure for removal of loose dirt and dust.

Paper sorting by GSM precedes the printing process. Subsequently, blanks of different shapes and sizes are precision-cut to meet specific product requirements.

Our In-house production, and Automated machines and dedicated manpower ensures

 – Proper Sanitation

 – Consistent Quality

 – Precise Dimensions

 – Efficient Production

The entire process of manufacturing of paper disposables are controlled by automated machines and computerized systems, ensuring high-speed production, precision, and consistency.

The machine unwinds a roll of paperboard, cuts it into desired blanks, and forms them into cups, containers, trays through a series of rollers and moulds.

Following manufacturing, our paper disposables undergo a rigorous two-step quality assurance process

Step 1: Visual Inspection

– Checking formation and shape accuracy.

– Verifying printing quality and consistency.

– Evaluating aesthetics and overall appearance.

Step 2: Leak Testing

– Ensuring seal integrity and liquid-tightness.

– Detecting any defects or weaknesses.

Standard Packaging

Our Paper Products (Cups, Trays, Containers) are packaged as follows:

– 25 pieces/bundle, shrink-wrapped in 25-micron food-grade poly bags.

– Bundles placed in 5-ply master corrugated boxes.

– Number of bundles / corrugated box varies by product size/shape.

 

Customized Packaging

Tailored solutions with minimal additional cost:

  1. Adjustable bundle size.
  2. Custom corrugated box configuration.
  3. Labelling and branding:

    – Individual bundles.

    – Master corrugated boxes.

  1. Barcode/informational stickers for e-commerce warehouses.
  2. Custom party packs:

    – Combining Areca Leaf disposables, Birchwood cutlery, and napkins.

    – Custom-made packs and corrugated boxes for 5, 6, 10, 20 persons or custom requirements.

 

Benefits of Customized Packaging

– Enhanced branding and visibility.

– Streamlined logistics for e-commerce supply.

– Tailored solutions for special events or occasions.

– Increased customer satisfaction.

 

BIRCHWOOD DISPOSABLE

Our Raw material for Birchwood disposable cutleries is sourced from sustainably managed forests of Siberia, ensuring environmental stewardship.

Debarked Birchwood are also cleaned using High-Pressure Water jets, effectively removing dirt and debris.

Planks of Birchwood are sorted by size, thickness, and strength post-cleaning, then precision-cut into customized sheets.

Our In-house production, and Automated machines and dedicated manpower ensures

 – Proper Sanitation

 – Consistent Quality

 – Precise Dimensions

 – Efficient Production

Advanced Automatic Pneumatic Heating Roller and Trimming Machines precision-manufacture Birchwood sheets into a variety of cutlery sizes (75mm-160mm).

Our dedicated team manually inspects cutleries scrutinizing on Colour, Shape, Texture, Formation.

Products are categorized into Graded Quality (Domestic standards), Export Quality (international benchmarks). Ensuring unparalleled quality and customer trust.

Standard Packaging:

– 1000 pieces/bundle, wrapped in 75-100 micron food-grade recyclable poly bags.

– Bundles placed in 5-ply master corrugated boxes.

– Standard pieces per corrugated box:

    . Spoons, Forks, Sporks, and Knives (140mm-160mm): 10,000 pcs.

    . Ice Cream Spoon (75mm) and Coffee Stirrer (110mm-140mm): 50,000 pcs.

Customized Packaging:

Tailored solutions with minimal additional cost:

  1. Adjustable corrugated box configuration.
  2. Labelling and Branding:

    – Individual bundles.

    – Master corrugated boxes.

  1. Barcode and informational stickers for e-commerce warehouses (Amazon, Walmart, Home Depot, etc.).
  2. Custom sets:

    – Any combination of cutleries with napkins (e.g., spoon, spork, knife, and napkin in a custom pouch).

  1. Custom party packs:

    – Combining Areca Plates/Bowls, Paper Cups, Paper Trays, and napkins for 5, 6, 10, 20 persons or custom requirements.

 

Benefits of Customized Packaging:

– Enhanced branding and visibility.

– Streamlined logistics for e-commerce supply.

– Tailored solutions for Special events or Occasions.

– Increased Customer Satisfaction.

Customization

We offer an extensive range of 100+ shapes and sizes in Areca Leaf Disposables and Paper Disposables, expertly designed to cater to diverse food serving needs.
To tailor our products to your unique requirements, We provide customization options for any shape and size, subject to:

  • Minimum Order Quantity (MOQ)
  • Minimum Development Cost

All customized designs and products will remain the exclusive property of the buyer. We guarantee confidentiality and will not share designs with other clients.

  • Exclusive design ownership.
  • Confidentiality Guaranteed. NDA (Non-Disclosure Agreement) is signed with clients for complete confidentiality.
  • Flexible shape and size options.
  • Consultation to Understand Requirements.
  • Development of Desings and Related Moulds and Dies.
  • Pre-Production / Small Batch production for samples.
  • Approval from Buyer.
  • Exclusive production for the buyer.

Shipping

Price as per Shipping Basis

Price will be quoted for our Factory Premises. TARUKA’s responsibility ends when goods are ready to dispatch at our premises (factory, warehouse, etc.).

Key aspects of EXW shipping:

  1. Taruka’s obligations:

    – Make goods available at their premises

    – Provide necessary documentation

  1. Buyer’s obligations:

    – Pickup and loading

    – Export clearance

    – Transportation

    – Insurance

EXW Shipping Benefits:

  1. Lower costs from sellers.
  2. More control for buyers over transportation and logistics.
  3. Suitable for experienced buyers familiar with international trade and logistics.

Price will be quoted including for all the expenses till shipment is handed over to Buyer’s shipping agent at origin Port. TARUKA’s responsibility ends when shipment is handed over to Customers shipping agent at origin Port.

Key Aspects of FOB Shipping:

  1. Transportation: Taruka arranges and pays for transportation till Origin Port.
  2. Risk: Transfers to Buyer at origin port.
  3. Insurance: Buyer’s responsibility.
  4. Customs Clearance: Buyer’s responsibility

FOB Shipping Benefits:

  1. Simplifies international trade.
  2. Clarifies responsibilities.
  3. Reduces disputes.
  4. Enhances supply chain efficiency.

CIF is said when Taruka is Paying and Taking Responsibility for Cost Insurance and Freight (CIF).

Key aspects of EXW shipping:

  1. Taruka’s Obligation:

– To Pay transportation costs till destination port.

– To Provide Insurance coverage for goods

– Clear goods for export at Origin Port.

– Load goods onto Vesel at Origin Port.

  1. Buyer’s Obligation:

– To Unload goods at destination port.

– To Clear goods for import.

– To Pay duties and taxes.

 

CIF Shipping Benefits:

  1. Simplify the logistics process for buyers by providing a clear price that includes the cost of the goods, freight, and insurance to the destination port. 
  2. This can help buyers plan and budget for shipments.
  3. Reduced risk by for Buyer.

Price will be quoted including for all the expenses till shipment is handed over to Buyer’s. Majorly done for Small Air Shipments.

Taruka’s Responsibilities:

  1. Pay transportation costs of Origin and Destination as well.
  2. Provide insurance coverage for goods.
  3. Clear goods for export.
  4. Deliver goods to buyer’s doorstep.

Buyer’s Responsibilities:

  1. Clear goods for import
  2. Pay duties and taxes
  3. Unload goods at destination.

Key Aspects:

  1. Transportation: Seller pays
  2. Insurance: Seller provides
  3. Risk: Transfers to Buyer at destination
  4. Ownership: Transfers to Buyer at destination
  5. Customs Clearance: Buyer’s responsibility

DAP Shipping Benefits:

  1. Simplifies international trade.
  2. Comprehensive insurance coverage.
  3. Clarifies responsibilities.
  4. Enhances supply chain efficiency.
  5. Buyer has minimal responsibilities.

Loose Corrugated boxes

Corrugated boxes which we use for material movement Heavy paperboard and Strong corrugated cardboard. Loose corrugated boxes are majorly used when Shipping via FCL.

Pallets

Pallets are flat, rigid structures used to support and stabilize goods during storage and transportation:

Types of Pallets Use:

  1. Wooden pallets (most common).
  2. Plastic pallets.

Pallet Features:

  1. Deck: Top surface of the pallet
  2. Stringers: Horizontal boards supporting the deck.
  3. Bottom deck: Lower surface of the pallet.
  4. Feet: Vertical supports for stability.

5: Stripped and Shrink Wrapper for overall safety and stability.

  1. Dimensions: Standard sizes (40″ x 48″ / 48″ x 48″).

Benefits of Pallets:

  1. Efficient handling and movement.
  2. Reduced product damage.
  3. Improved safety.
  4. Space optimization.
  5. Cost-effective for LCL and Air Shipments

Pallet Sizes:

  1. Standard: 40″ x 48″ (most common) (Maximum Height 7’3”).
  2. Euro: 48″ x 48″ (Maximum Height 7’3”).
  3. Custom: Specialized sizes for specific needs

When To choose Pallets:

  1. When Customer has the facility of Forklifts or Pallet jacks for unloading or movement of Material.
  2. For direct supply to e-commerce or store warehouses (Amazon, Walmart, Home Depot, etc.).

Ways Of Shipping

a. By Sea – Full Load Container (FCL)
b. By Sea – Part  Load Container (FCL)
c. By Air
 

a. By Sea – Full Load Container (FCL)

FCL (Full Container Load) shipment is a type of ocean freight shipping where:

A single shipper occupies the entire container.

Characteristics:

  1. Exclusive container use.
  2. Single shipment per container.
  3. Fixed cargo volume (full container capacity).
  4. Door-to-door or port-to-port service.

Benefits:

  1. Secure and tamper-evident container.
  2. Priority handling and faster transit.
  3. Simplified documentation and customs clearance.
  4. Most Cost-effective way for large volumes.

How FCL Works:

  1. Shipper books a full container.
  2. Cargo is loaded and container sealed.
  3. Container is shipped to Origin Port from factory to Destination port via pre booked Vessel.
  4. Container is unloaded and delivered.

When to choose FCL:

  1. Full Load Quantity is required.
  2. Regular shipments.
  3. Safety of Material from breakage and Damage.

 

FCL Container Types:

  1. 20 ft Container

The 20 ft standard shipping container is for general purpose cargo.

Container Dimensions & Capacity
Dimensions (Feet): 19’10.5″ x 8’0” x 8’6”
Loading Capacity: 30~32 CBM Approx.

 

 

Areca Leaf Disposables

In a 20ft Container depending upon the shape and size we are choosing, approximately 500~550 corrugated box es can fit in, cumulating to 175,000~200,000 pcs.

Birchwood Disposable Cutleries

Similarly, in a 20ft Container depending upon the shape and size we are choosing, approximately 500~550 corrugated boxes can fit in, cumulating to 3,000,000 ~ 3,500,000 pcs.

Paper Disposables

For Paper Disposables in 20ft Container, taking all paper products in consideration (Cups, Trays, Straws, Container), 450~500 corrugated boxes can fit in, making the total of approximately 1,000,000~1,100,000 pcs 

  1. 40 ft Container

The 40 ft standard shipping container is for general purpose cargo.

Container Dimensions & Capacity
Dimensions (Feet): 40’0″ x 8’0″ x 8’6″
Loading Capacity: 64~66 CBM Approx. 

 

Areca Leaf Disposables

In a 40ft Container depending upon the shape and size we are choosing, approximately 900~1000 corrugated boxes can fit in, cumulating to 350,000~400,000 pcs.

Birchwood Disposable Cutleries

Similarly, in a 40ft Container depending upon the shape and size we are choosing, approximately 900~950 corrugated boxes can fit in, cumulating to 6,000,000 ~ 6,500,000 pcs.

Paper Disposables

For Paper Disposables in 40ft Container, taking all paper products in consideration (Cups, Trays, Straws, Container), 850~900 corrugated boxes can fit in, making the total of approximately 2,000,000~2,100,000 pcs 

 

  1. 40ft High Cube Container:

The 40ft HC standard shipping container is for general purpose cargo.

Container Dimensions & Capacity
Dimensions (Feet): 40’0”x 8’0”” x 9’6″
Loading Capacity: 72~75 CBM Approx.

Areca Leaf Disposables

In a 40ftHC Container depending upon the shape and size we are choosing, approximately 1200~1250 corrugated boxes can fit in, cumulating to 450,000~475,000 pcs.

Birchwood Disposable Cutleries

Similarly, in a 40ft HC Container depending upon the shape and size we are choosing, approximately 1150~1250 corrugated boxes can fit in, cumulating to 7,500,000 ~ 8,000,000 pcs.

Paper Disposables

For Paper Disposables in 40ftHC Container, taking all paper products in consideration (Cups, Trays, Straws, Container), 1000~1100 corrugated boxes can fit in, making the total of approximately 2,400,000~2,450,000 pcs 

b. By Sea – Part Load Container (LCL)

LCL (Less than Container Load) shipment is a type of ocean freight shipping where:

Multiple consignments from different shippers are consolidated into a single container.

Characteristics:

  1. Shared container space.
  2. Multiple shipments in one container.
  3. Shipments from different shippers.
  4. Flexible cargo volume (not full container).

Benefits:

  1. Reduced freight costs (shared container costs).
  2. Increased flexibility (smaller shipment quantities).

How LCL works:

  1. Shipper books space in a shared container.
  2. Cargo is consolidated at a warehouse or container freight station (CFS).
  3. Container is sealed and shipped.
  4. Cargo is de-consolidated at destination port.
  5. Material is delivered at customer door step in case of DDP or Picks up in case of FOB or CIF.

When to choose LCL:

  1. Small or irregular shipments.
  2. Budget constraints.
  3. Flexibility required.

 

c. By Air

When Shipment of goods is through Air Carrier.

Benefits:

  1. Fastest delivery times (typically 1-5 days).
  2. High-security measures.
  3. Reduced transit damage.
  4. Global reach and Faster connectivity.
  5. Time-sensitive and priority shipping.

How is Works:

  1. Taruka prepares goods for shipping.
  2. Goods are picked up or dropped off at airport.
  3. Cargo is processed through customs.
  4. Cargo is loaded onto aircraft.
  5. Goods are delivered to destination airport.

When to Choose Air Shipping:

  1. Time-sensitive shipments.
  2. High-value or priority goods.
  3. Remote or hard-to-reach destinations.
  4. Emergency or urgent shipments.

Documentation

  1. Proforma Invoice.
  2. Commercial Invoice.
  3. Bill of Lading.
  4. Insurance Certificate.
  5. Packing List.
  6. Certificate of Origin.
  7. Customs Clearance documents.

Sample Order's Process

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